YOTABIO - Transglutaminase (TG)Transglutaminase (TG) is a naturally occurring enzyme that acts as a biological "glue," catalyzing the formation of strong covalent isopeptide bonds between proteins. Specifically, it cross-links the (gamma)-carboxamide groups of glutamine residues with the (epsilon)-amino groups of lysine residues in protein molecules.
Produced via an advanced, GMO-free fermentation process using the microorganism Streptomyces mobaraensis, YOTABIO® TG is a single polypeptide chain consisting of 331 amino acids. Because these cross-links are extremely strong, they are highly resistant to physical stress, freezing, and cooking temperatures. The enzyme itself acts purely as a biocatalyst—it does not remain part of the final protein compound and has no function in the final product.
Ca(^{2+})-Independent Activity: Unlike mammalian transglutaminases, our microbial TG does not require calcium ions to function, making it incredibly versatile and easy to use across a wide variety of food processing applications.
- Improves Texture & Bite: Significantly increases gel strength, elasticity, and firmness in meat, surimi, and dairy products.
- Increases Yield & Reduces Waste: Drastically reduces slicing losses (up to 30% in deli meats) and minimizes water syneresis in yogurts and cheeses.
- Clean Label Solution: Allows for the reduction or complete replacement of chemical binders, emulsifiers, and E-numbers (like phosphates).
- Broad Substrate Specificity: Reacts exceptionally well with Casein, Gelatin, Myosin, Globulins, and Glutenin. (Note: It does not react with Actin).
- Wide pH Stability: Stable and active between pH 5.0 and 9.0 (Optimal pH: 6.0 - 7.0).
- Thermal Stability: Highly active between 40°C and 50°C. It is quickly inactivated at temperatures above 60°C, ensuring no residual enzymatic activity in cooked foods.
YOTABIO® TG is blended with food-grade maltodextrin as a carrier to standardize enzyme activity and ensure easy dispersion. We offer various customized potencies ranging from 100 U/g to 2000 U/g depending on your application needs.
| Physicochemical & Nutritional Data |
|---|
| Appearance | White to off-white powder |
| Composition | Transglutaminase, Maltodextrin (< 95%) |
| pH (1% aqueous solution) | 5.0 - 8.0 |
| Loss on Drying | < 8.0% (Max 10%) |
| Energy (per 100g) | 383 kcal |
| Protein / Fat / Ash | 0.9% / < 0.1% / < 0.1% |
| Carbohydrates | 94.9% |
| Sodium | 19.0 mg / 100g |
| Heavy Metals & Microbiological Limits |
|---|
| Lead (Pb) / Arsenic (As) | < 1 ppm |
| Mercury (Hg) | < 1 ppm |
| Total Plate Count | < 100 CFU/g (Max < 5000 CFU/g) |
| Coliforms | < 50 CFU/g |
| E. coli | Absent in 25g |
| Salmonella | Absent in 25g |
Packaging & Shelf Life
- Packaging: 1 kg net vacuum aluminum foil bags. Outer packaging: 10 kg or 20 kg cardboard cartons.
- Storage: Keep refrigerated or frozen for optimum shelf-life. Store unopened at or below 21°C in dry conditions. Once opened, the product should be used immediately or resealed and frozen.
- Shelf Life: 12 months under recommended unopened storage conditions.
Regulatory & Safety
- Allergens: None. Free from gluten, soy, dairy, nuts, and crustaceans.
- GMO Status: 100% Non-GMO.
- Global Approvals: Recognized as GRAS by US FDA (GRAS Notice 0095). Approved as a food additive/processing aid in Europe, Canada, Japan, Mexico, and China.
Deli Meats, Ham & Sausages
- Slice Yield Improvement: Improves inter- and intramuscular connectivity. Reduces slicing losses by up to 30% and prevents "cupping" in pizza salami.
- Sodium & Phosphate Reduction: Builds back structure in reduced-sodium franks and sausages without the need for additional chemical binders.
- Texture Enhancement: Provides a better bite, improved juiciness, and stabilizes raw material quality fluctuations (e.g., PSE meat).
Fish & Surimi
- Surimi Gel Strength: Dramatically improves the gel strength, bite, and elasticity of surimi. Allows for cost reduction by utilizing lower-grade fish proteins.
- Restructured Seafood: Easily binds raw, salted, or smoked fish pieces (scallops, salmon fillets) into uniform portions. No freezing or heating steps are necessary to obtain binding.
Dairy Products (TG-Dairy)
TG incorporates a greater quantity of water and binds serum protein to casein.
- Cheese (Rennet & Quark): Increases firmness and boosts final cheese yield by up to 15-20%. Reduces the need for added milk powder.
- Yogurt & Fermented Milk: Improves creaminess, reduces water syneresis by up to 80%, and helps eliminate the need for gums and gelatin.
| Dairy Application | Recommended Dosage (per 1,000 L milk) |
|---|
| Yogurt / Fermented Milk | 150 - 200 g |
| Quark / Cheese (no rennet) | 400 - 500 g |
| Fresh Cheese (with rennet) | 200 - 300 g |
Bakery & Vegan/Plant-Based
- Vegan Meat & Tofu: Excellent for cross-linking soy (11S/7S globulins) and pea proteins. Improves the elasticity, bite, and texture of vegan sausage substitutes and silken tofu.
- Bakery & Noodles: Improves dough stability, gas retention capacity (volume), and reduces dough stickiness. Highly effective in improving the stretchability of gluten-free breads and noodles.
Application Methods
- Dry / Mixer Addition (0.1% - 1.0%): Add TG powder directly into the mixer or tumbler with other dry ingredients (like phosphates or starches). Mix for 4-5 minutes to evenly coat surfaces.
- Slurry Addition (1:4 Ratio): Pre-hydrate TG at a 1:4 ratio with warm water using a whisk (avoid foaming). Apply immediately to meat chunks. Must be formed within 20-30 minutes.
- Sprinkle / Dip Method: Sprinkle or dip the substrate so all bonded surfaces are coated. Vacuum package within 5-10 minutes to remove air pockets (TG does not bond air).
Important Note: Minimum reaction time is process-dependent, but an overnight hold (> 8-12 hours) under refrigeration yields the best bonding results. Do not use with meats pretreated with enzymatic tenderizers (like bromelain/papain).
Enzyme Inactivation (Cooking)
To stop the enzymatic reaction, the product must be heated. The time required for deactivation depends on the internal temperature of the product:
| Internal Temperature | Time Required for Inactivation |
|---|
| 65 °C | 2 hours or more |
| 70 °C | Within 15 minutes |
| 75 °C | Within 5 minutes |
| 80 °C | Within 1 minute |