• Cultured Wheat Flour
  • Cultured Wheat Flour
  • Cultured Wheat Flour
  • Cultured Wheat Flour
  • Cultured Wheat Flour
Cultured Wheat Flour
Cultured Wheat Flour is an innovative ingredient gaining prominence in the bakery industry for its dual role as a natural preservative and flavor enhancer. Derived from the fermentation of wheat using specific bacteria, such as Propionibacterium freudenreichii, cultured wheat provides a clean-label alternative to synthetic preservatives, responding to consumer demand for healthier and more transparent food options. Its notable antimicrobial properties help extend the shelf life of various baked goods, including breads, pastries, and cookies, making it a versatile solution in modern baking practices.

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Cultured Wheat Flour

Natural Food Preservation | Clean Label Antimicrobial

Valid From: 01/01/2025

Document Rev: 1.3

1. PRODUCT DESCRIPTION & BENEFITS

Yotabio Cultured Wheat Flour is a premium, clean-label antimicrobial ingredient derived from the natural fermentation of wheat flour by food-grade Propionibacterium freudenreichii. It is specifically designed to inhibit the growth of undesirable molds and rope-causing bacteria in bakery products and other food applications. Rich in naturally occurring propionates and organic acids, it serves as a highly effective, consumer-friendly alternative to synthetic chemical preservatives like calcium propionate.

  • Clean Label Solution: Allows for the removal of artificial preservatives (e.g., Calcium Propionate) from ingredient declarations.
  • Broad-Spectrum Protection: Highly effective against molds and rope bacteria (Bacillus subtilis).
  • Quality Retention: Maintains the freshness, softness, and organoleptic quality of baked goods over an extended shelf life.
  • Natural Origin: Non-GMO, produced via traditional fermentation processes.

2. APPLICATION AREAS & DIRECTION FOR USE

Applications: Buns and rolls, pan bread, pizza crusts, sourdough, tortillas, pastries, and other baked goods. Also suitable for cheeses, sauces, salad dressings, deli salads, and fresh pasta.

Recommended Dosage (Bakery): Use between 0.7% and 1.0% based on total wheat flour weight (0.7 - 1.0 lbs per 100 lbs of flour).

Synergistic Application: For more extended shelf-life, Cultured Wheat Flour can be combined with natural vinegar (5% Acetic acid) at a rate of 2.5% on flour weight. This natural combination provides antimicrobial efficacy equivalent to 0.3% – 0.4% of synthetic calcium propionate.

3. MOLD INHIBITION EFFECT & SUCCESS CASES

Mechanism of Action against Molds

The efficacy of Yotabio Cultured Wheat Flour relies on its high concentration of naturally fermented propionic and acetic acids. In their undissociated state, these organic acids penetrate the cell walls of common spoilage molds (such as Aspergillus, Penicillium, and Rhizopus species). Once inside the fungal cell, the acids dissociate, lowering the intracellular pH and disrupting the microorganism's metabolism and enzymatic activity, effectively halting mold growth and spore germination.

Application Success Cases

Case Study 1

Commercial Pan Bread

Objective: Replace 0.5% synthetic Calcium Propionate for a 100% clean label.

Solution: Applied 0.8% Cultured Wheat Flour based on flour weight.

Result: Achieved a 21-day Mold-Free Shelf Life (MFSL) at ambient temperature, matching the synthetic control, while notably improving crumb softness and eliminating the harsh chemical aftertaste associated with calcium propionate.

Case Study 2

Flour Tortillas

Objective: Prevent rapid mold and rope spoilage in a high-moisture bakery application.

Solution: Applied 1.0% Cultured Wheat Flour combined with 1.5% natural vinegar.

Result: Extended the shelf life from 14 days (control) to 30+ days. Successfully inhibited both mold proliferation and Bacillus subtilis (rope), maintaining excellent flexibility and a neutral flavor profile.

4. COMPOSITION

Fermented Propionate (w/w)> 50.0%
Other Organic Acids (w/w)< 45.0%
Loss on Drying (w/w)< 5.0%

5. PHYSICAL & CHEMICAL SPECS

AppearanceYellowish powder*
pH (1% aqueous solution)6.5 - 8.0
*Appearance may vary slightly from batch to batch due to natural fermentation.

6. TYPICAL NUTRITIONAL VALUES

Values per 100g of product
Energy Value937 kJ / 221 kcal
Total Fats1.0 g
- Of which saturates0.3 g
Carbohydrates47.8 g
- Of which sugars< 0.1 g
Dietary Fiber3.2 g
Proteins3.8 g
Ashes38.3 g
Sodium8.6 mg

7. HEAVY METAL SPECS

Total Heavy Metals< 10 mg/kg
Lead (Pb)< 1 mg/kg
Arsenic (As)< 1 mg/kg

8. MICROBIOLOGICAL SPECS

Total Plate Count< 5,000 CFU/g
Yeasts & Molds< 100 CFU/g
ColiformsAbsent
E. coliAbsent / 25g
Staphylococcus aureusAbsent / 25g
Salmonella spp.Absent / 25g

9. PACKAGING & STORAGE

Packaging25 kg/bag with integral, tamper-proof seals. Plastic materials comply with EU Reg. 1935/2004, 2023/2006, and 10/2011.
Storage ConditionsStore unopened at room temperature in dry conditions, away from direct sunlight and odorous products.
Shelf Life24 months from the date of manufacture under recommended storage conditions.

10. DECLARATIONS & COMPLIANCE

Allergen Information
Wheat, Triticale or derivativesYes
Peanuts, Tree Nuts or derivativesNo
Soy, Milk, Eggs or derivativesNo
Fish, Crustaceans, ShellfishNo
Sesame, Mustard or derivativesNo
SulphitesNo

GMO Status:

According to regulations EC No. 1829/2003 and 1830/2003, the microorganisms (Propionibacterium freudenreichii) and raw materials used to produce this Cultured Wheat Flour are not genetically modified.

Regulatory Status:

Recommended to be labeled simply as "Cultured Wheat Flour" or "Fermented Wheat Flour". It is approved as GRAS (Generally Recognized As Safe) by the FDA (USA). Intended for use as an antimicrobial agent in various foods at a maximum level of 0.6% - 1.2% (w/w) in the finished product.

Note: Regulations governing the use of cultured wheat flour vary by country. Please consult local legislation for specific application limits.

11. ADDITIONAL DECLARATIONS

Self-Control Plan (H.A.C.C.P.)Manufactured and packaged under a certified HACCP and Food Safety Management System to ensure product safety and quality.
Animal Origin100% plant and microbial origin. Completely free from animal products or derivatives (Suitable for Vegans and Vegetarians).
Radiation / IrradiationNeither the final product nor its raw ingredients have been subjected to ionizing radiation at any stage of production.
PesticidesComplies with strict regulatory limits for pesticide residues, including adherence to EC No. 396/2005 and its amendments.
BSE / TSECompletely free from Bovine Spongiform Encephalopathy (BSE) and Transmissible Spongiform Encephalopathy (TSE) risks.
Gluten StatusContains Gluten. Derived from wheat flour, this product is not suitable for gluten-free diets or individuals with Celiac disease.
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